Bend a Nine Fold Profile Like a Pro: 2 Easy Methods

Have you ever wondered how a simple piece of steel can transform into a robust cabinet? In this article, we’ll explore the fascinating nine-fold profile, its applications, and the bending process. Learn how this innovative design enhances cabinet strength and efficiency.

Bend a Nine Fold Profile

Table Of Contents

What is nine fold profile?

What is nine fold profile

The nine-fold profile, also known as a nine-bend profile, derives its name from the distinctive nine bends in its column and beam structure. This profile is fabricated from cold-rolled steel plate, typically processed through a roll forming machine. The resulting shape offers a unique combination of strength, stability, and material efficiency.

Key characteristics of the nine-fold profile include:

  1. Material: High-quality cold-rolled steel, chosen for its consistent thickness and superior surface finish.
  2. Fabrication method: Primarily manufactured using roll forming, a continuous bending process that allows for high-volume production.
  3. Structure: Nine precise bends create a complex cross-sectional geometry, optimizing the strength-to-weight ratio.
  4. Applications: Commonly used in structural support systems, framing, and modular construction due to its excellent load-bearing capacity and versatility.
roll form nine fold profile

Before delving into the specific process of forming a nine-fold profile using a press brake machine, it’s crucial to understand the profile’s applications and advantages in various industrial and construction contexts. This knowledge provides essential context for the subsequent discussion on fabrication techniques.

Nine fold profiles applications

The nine-fold profiles are predominantly utilized in advanced cabinet manufacturing. These profiles form the foundation for cabinets featuring a closed column and beam structure, which offers superior structural integrity compared to conventional open beam and C-profile designs. This innovative architecture provides several key advantages:

  1. Enhanced Strength: The closed structure significantly increases the cabinet’s load-bearing capacity and overall rigidity.
  2. Space Efficiency: Despite their robust construction, these cabinets occupy minimal floor space, making them ideal for environments where space optimization is crucial.
  3. Cost-Effectiveness: The design allows for efficient material usage and streamlined production processes, resulting in a favorable cost-to-performance ratio.
  4. User Preference: The combination of strength, compactness, and affordability has made these cabinets highly sought-after in various industrial applications.

The pioneering technology for processing these advanced cabinets was originally developed by Rittal GmbH & Co. KG, a renowned German company specializing in industrial enclosures and electrical distribution systems. Subsequently, several Chinese manufacturers have adopted and adapted this technology, contributing to its widespread availability in the global market.

This proliferation has led to continuous improvements in manufacturing techniques, material selection, and customization options, further enhancing the appeal of nine-fold profile cabinets across diverse industrial sectors.

nine fold cabinet

Materials of nine-fold profile cabinet:

The materials used for the nine-fold profiles include national standard cold-rolled steel plates and high-grade stainless steel, such as SUS304L for the food and beverage industry, SUS316L for the medical and pharmaceutical industry, and SUS201 as an economical stainless steel option.

The thickness:

  • Door panel: 2.0mm;
  • Cabinet body: 1.5mm;
  • Frame: 1.5mm;
  • Back and side panels: 1.5mm;
  • Mounting plate: 3.0mm (2.5mm optional).
Materials of nine-fold profile cabinet

Surface treatment of the cabinet with nine-fold profile:

The steel plates for the cabinet body, base, and door undergo 12 international standard pre-treatment processes, including pickling, phosphating, dewaxing, washing, and purification. After these processes, the surface is coated with plastic and can be painted in any color as required. Stainless steel is typically treated with double-sided drawing.

Surface treatment of the cabinet with nine-fold profile

Standard components of a nine-fold profile cabinet include:

  • Nine-fold profile frame
  • Front door
  • Mounting plate
  • Back plate
  • Top plate
  • Side plate
  • Base
  • Hoop
  • Three-stage galvanized feed base plate
  • Pair of perforated beams
  • Three-point double-tooth lock for tie rod
  • Craft handle lock
  • Galvanized square tube for cabinet door
  • Reinforcing ribs
  • Polyurethane foam sealing strip.

Typically, the nine-fold profile can be purchased rather than made by the sheet metal shop. In special circumstances, sheet metal fabricators can also bend their own profiles.

How to bending nine fold profile

The following are two methods to bend a nine-fold profile.

First method

Step 1

first method to bend a nine-fold profile

Step 2

first method to bend a nine-fold profile

Step 3

first method to bend a nine-fold profile

Step 4

first method to bend a nine-fold profile

Step 5

first method to bend a nine-fold profile

Step 6

first method to bend a nine-fold profile

Step 7

first method to bend a nine-fold profile

Step 8

first method to bend a nine-fold profile

Step 9

first method to bend a nine-fold profile

Second Method

Step 1

second method to bend a nine-fold profile

Step 2

second method to bend a nine-fold profile

Step 3

second method to bend a nine-fold profile

Step 4

second method to bend a nine-fold profile

Step 5

second method to bend a nine-fold profile

Step 6

second method to bend a nine-fold profile

Step 7

second method to bend a nine-fold profile

Step  8

second method to bend a nine-fold profile

Step 9

second method to bend a nine-fold profile

Step 10

second method to bend a nine-fold profile

Step 11

second method to bend a nine-fold profile
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Shane
Author

Shane

Founder of MachineMFG

As the founder of MachineMFG, I have dedicated over a decade of my career to the metalworking industry. My extensive experience has allowed me to become an expert in the fields of sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. I am constantly thinking, reading, and writing about these subjects, constantly striving to stay at the forefront of my field. Let my knowledge and expertise be an asset to your business.

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