What is sheet metal gauge?
Gauge, commonly known as the American term, is a unit of measurement for diameter that originated in North America and is part of the Browne & Sharpe measurement system.
The gauge number is larger, the diameter is smaller. It is also utilized to denote thickness after standardization.
In simpler terms, sheet metal gauge refers to the “thickness of sheet metal”.
The higher the number, the sheet metal is thinner, and vice versa, the lower the number, the greater the sheet metal thickness.
For instance, 8-gauge sheet metal is thicker than 16-gauge sheet metal.
Gauges are not tied to standard measurement systems and are used to measure the thickness of sheet metal in inches or millimeters.
There are various measurement systems currently in use, and the values obtained vary based on the type of metal being used.
The standard range of sheet metal gauges ranges from 30 for the thinnest to 7 for the thickest.
When customizing metal parts, your metal manufacturer will consult the steel gauge chart.
When purchasing steel, it is crucial to verify the actual thickness with your supplier, especially if you are receiving polished or treated materials.
You can refer to the sheet metal gauge table for the exact thickness of the sheet metal.
Sheet Metal Gauge Chart (inch, mm)
GAUGE (Ga.) | Steel | Galvanized Steel | Stainless Steel | Aluminum | Electrical Steel |
---|---|---|---|---|---|
in (mm) | in (mm) | in (mm) | in (mm) | in (mm) | |
3 | 0.2391 (6.07) | – | – | – | – |
4 | 0.2242 (5.69) | – | – | – | – |
6 | 0.1943 (4.94) | – | – | 0.162 (4.1) | – |
7 | 0.1793 (4.55) | – | 0.1875 (4.76) | 0.1443 (3.67) | – |
8 | 0.1644 (4.18) | 0.1681 (4.27) | 0.1719 (4.37) | 0.1285 (3.26) | – |
9 | 0.1495 (3.80) | 0.1532 (3.89) | 0.1563 (3.97) | 0.1144 (2.91) | – |
10 | 0.1345 (3.42) | 0.1382 (3.51) | 0.1406 (3.57) | 0.1019 (2.59) | – |
11 | 0.1196 (3.04) | 0.1233 (3.13) | 0.1250 (3.18) | 0.0907 (2.30) | – |
12 | 0.1046 (2.66) | 0.1084 (2.75) | 0.1094 (2.78) | 0.0808 (2.05) | – |
13 | 0.0897 (2.28) | 0.0934 (2.37) | 0.094 (2.4) | 0.072 (1.8) | – |
14 | 0.0747 (1.90) | 0.0785 (1.99) | 0.0781 (1.98) | 0.0641 (1.63) | – |
15 | 0.0673 (1.71) | 0.0710 (1.80) | 0.07 (1.8) | 0.057 (1.4) | – |
16 | 0.0598 (1.52) | 0.0635 (1.61) | 0.0625 (1.59) | 0.0508 (1.29) | – |
17 | 0.0538 (1.37) | 0.0575 (1.46) | 0.056 (1.4) | 0.045 (1.1) | – |
18 | 0.0478 (1.21) | 0.0516 (1.31) | 0.0500 (1.27) | 0.0403 (1.02) | – |
19 | 0.0418 (1.06) | 0.0456 (1.16) | 0.044 (1.1) | 0.036 (0.91) | – |
20 | 0.0359 (0.91) | 0.0396 (1.01) | 0.0375 (0.95) | 0.0320 (0.81) | – |
21 | 0.0329 (0.84) | 0.0366 (0.93) | 0.034 (0.86) | 0.028 (0.71) | – |
22 | 0.0299 (0.76) | 0.0336 (0.85) | 0.031 (0.79) | 0.025 (0.64) | 0.0310 (0.787) |
23 | 0.0269 (0.68) | 0.0306 (0.78) | 0.028 (0.71) | 0.023 (0.58) | 0.0280 (0.711) |
24 | 0.0239 (0.61) | 0.0276 (0.70) | 0.025 (0.64) | 0.02 (0.51) | 0.0250 (0.64) |
25 | 0.0209 (0.53) | 0.0247 (0.63) | 0.022 (0.56) | 0.018 (0.46) | 0.0197 (0.50) |
26 | 0.0179 (0.45) | 0.0217 (0.55) | 0.019 (0.48) | 0.017 (0.43) | 0.0185 (0.47) |
27 | 0.0164 (0.42) | 0.0202 (0.51) | 0.017 (0.43) | 0.014 (0.36) | – |
28 | 0.0149 (0.38) | 0.0187 (0.47) | 0.016 (0.41) | 0.0126 (0.32) | – |
29 | 0.0135 (0.34) | 0.0172 (0.44) | 0.014 (0.36) | 0.0113 (0.29) | 0.0140 (0.35) |
30 | 0.0120 (0.30) | 0.0157 (0.40) | 0.013 (0.33) | 0.0100 (0.25) | 0.011 (0.27) |
31 | 0.0105 (0.27) | 0.0142 (0.36) | 0.011 (0.28) | 0.0089 (0.23) | 0.0100 (0.25) |
32 | 0.0097 (0.25) | – | – | – | – |
33 | 0.0090 (0.23) | – | – | – | 0.009 (0.23) |
34 | 0.0082 (0.21) | – | – | – | – |
35 | 0.0075 (0.19) | – | – | – | – |
36 | 0.0067 (0.17) | – | – | – | 0.007 (0.18) |
37 | 0.0064 (0.16) | – | – | – | – |
38 | 0.0060 (0.15) | – | – | – | 0.005 (0.127) |
Steel Gauge Chart (Manufacturers’ Standard)
Unit: inch, mm
Gauge No. | Thickness (in. ) | Thickness ( mm) |
7/0 | 0 | — |
6/0 | 0 | — |
5/0 | 0 | — |
4/0 | 0 | — |
3/0 | 0 | — |
2/0 | 0 | — |
1/0 | 0 | — |
1 | — | |
2 | — | |
3 | 0.2391 | 6.0731 |
4 | 0.2242 | 5.6947 |
5 | 0.2092 | 5.3137 |
6 | 0.1943 | 4.9352 |
7 | 0.1793 | 4.5542 |
8 | 0.1644 | 4.1758 |
9 | 0.1495 | 3.7973 |
10 | 0.1345 | 3.4163 |
11 | 0.1196 | 3.0378 |
12 | 0.1046 | 2.6568 |
13 | 0.0897 | 2.2784 |
14 | 0.0747 | 1.8974 |
15 | 0.0673 | 1.7094 |
16 | 0.0598 | 1.5189 |
17 | 0.0538 | 1.3665 |
18 | 0.0478 | 1.2141 |
19 | 0.0418 | 1.0617 |
20 | 0.0359 | 0.9119 |
21 | 0.0329 | 0.8357 |
22 | 0.0299 | 0.7595 |
23 | 0.0269 | 0.6833 |
24 | 0.0239 | 0.6071 |
25 | 0.0209 | 0.5309 |
26 | 0.0179 | 0.4547 |
27 | 0.0164 | 0.4166 |
28 | 0.0149 | 0.3785 |
29 | 0.0135 | 0.3429 |
30 | 0.012 | 0.3048 |
31 | 0.0105 | 0.2667 |
32 | 0.0097 | 0.2464 |
33 | 0.009 | 0.2286 |
34 | 0.0082 | 0.2083 |
35 | 0.0075 | 0.1905 |
36 | 0.0067 | 0.1702 |
37 | 0.0064 | 0.1626 |
38 | 0.006 | 0.1524 |
39 | — | |
40 | — |
Galvanized Sheet Gauge Chart (inch, mm)
Gauge No. | Thickness (in. mm) | ||
---|---|---|---|
7/0 | (0000000) | — | |
6/0 | (000000) | — | |
5/0 | (00000) | — | |
4/0 | (0000) | — | |
3/0 | (000) | — | |
2/0 | (00) | — | |
1/0 | (0) | — | |
1 | — | ||
2 | — | ||
3 | — | ||
4 | — | ||
5 | — | ||
6 | — | ||
7 | — | ||
8 | 0.1681 | 4.2697 | |
9 | 0.1532 | 3.8913 | |
10 | 0.1382 | 3.5103 | |
11 | 0.1233 | 3.1318 | |
12 | 0.1084 | 2.7534 | |
13 | 0.0934 | 2.3724 | |
14 | 0.0785 | 1.9939 | |
15 | 0.071 | 1.8034 | |
16 | 0.0635 | 1.6129 | |
17 | 0.0575 | 1.4605 | |
18 | 0.0516 | 1.3106 | |
19 | 0.0456 | 1.1582 | |
20 | 0.0396 | 1.0058 | |
21 | 0.0366 | 0.9296 | |
22 | 0.0336 | 0.8534 | |
23 | 0.0306 | 0.7772 | |
24 | 0.0276 | 0.701 | |
25 | 0.0247 | 0.6274 | |
26 | 0.0217 | 0.5512 | |
27 | 0.0202 | 0.5131 | |
28 | 0.0187 | 0.475 | |
29 | 0.0172 | 0.4369 | |
30 | 0.0157 | 0.3988 | |
31 | 0.0142 | 0.3607 | |
32 | 0.0134 | 0.3404 | |
33 | — | ||
34 | — | ||
35 | — | ||
36 | — | ||
37 | — | ||
38 | — | ||
39 | — | ||
40 | — |
Stainless Steel Gauge Chart (U.S. Standard) (inch, mm)
Gauge No. | Thickness (in. mm) | ||
---|---|---|---|
7/0 | (0000000) | 0.5 | 12.7 |
6/0 | (000000) | 0.46875 | 11.90625 |
5/0 | (00000) | 0.43775 | 11.11885 |
4/0 | (0000) | 0.40625 | 10.31875 |
3/0 | (000) | 0.375 | 9.525 |
2/0 | (00) | 0.34375 | 8.73125 |
1/0 | (0) | 0.3125 | 7.9375 |
1 | 0.28125 | 7.14375 | |
2 | 0.26563 | 6.74688 | |
3 | 0.25 | 6.35 | |
4 | 0.23438 | 5.95313 | |
5 | 0.21875 | 5.55625 | |
6 | 0.20313 | 5.15938 | |
7 | 0.1875 | 4.7625 | |
8 | 0.17188 | 4.36563 | |
9 | 0.15625 | 3.96875 | |
10 | 0.14063 | 3.57188 | |
11 | 0.125 | 3.175 | |
12 | 0.10938 | 2.77813 | |
13 | 0.09375 | 2.38125 | |
14 | 0.07813 | 1.98438 | |
15 | 0.07031 | 1.78594 | |
16 | 0.0625 | 1.5875 | |
17 | 0.05625 | 1.42875 | |
18 | 0.05 | 1.27 | |
19 | 0.04375 | 1.11125 | |
20 | 0.0375 | 0.9525 | |
21 | 0.03438 | 0.87313 | |
22 | 0.03125 | 0.79375 | |
23 | 0.02813 | 0.71438 | |
24 | 0.025 | 0.635 | |
25 | 0.02188 | 0.55563 | |
26 | 0.01875 | 0.47625 | |
27 | 0.01719 | 0.43656 | |
28 | 0.01563 | 0.39688 | |
29 | 0.01406 | 0.35719 | |
30 | 0.0125 | 0.3175 | |
31 | 0.01094 | 0.27781 | |
32 | 0.01016 | 0.25797 | |
33 | 0.00938 | 0.23813 | |
34 | 0.00859 | 0.21828 | |
35 | 0.00781 | 0.19844 | |
36 | 0.00703 | 0.17859 | |
37 | 0.00664 | 0.16867 | |
38 | 0.00625 | 0.15875 | |
39 | — | ||
40 | — |
Aluminum Gauge Chart (inch, mm)
Gauge No. | Thickness (in. mm) | ||
---|---|---|---|
7/0 | (0000000) | 0.65135 | 16.54439 |
6/0 | (000000) | 0.58005 | 14.73324 |
5/0 | (00000) | 0.51655 | 13.12034 |
4/0 | (0000) | 0.46 | 11.684 |
3/0 | (000) | 0.40964 | 10.40486 |
2/0 | (00) | 0.3648 | 9.26592 |
1/0 | (0) | 0.32486 | 8.25144 |
1 | 0.2893 | 7.34822 | |
2 | 0.25763 | 6.5438 | |
3 | 0.22942 | 5.82727 | |
4 | 0.20431 | 5.18947 | |
5 | 0.18194 | 4.62128 | |
6 | 0.16202 | 4.11531 | |
7 | 0.14428 | 3.66471 | |
8 | 0.12849 | 3.26365 | |
9 | 0.11443 | 2.90652 | |
10 | 0.10189 | 2.58801 | |
11 | 0.09074 | 2.30485 | |
12 | 0.08081 | 2.05252 | |
13 | 0.07196 | 1.82781 | |
14 | 0.06408 | 1.62773 | |
15 | 0.05707 | 1.44953 | |
16 | 0.05082 | 1.29083 | |
17 | 0.04526 | 1.14953 | |
18 | 0.0403 | 1.0237 | |
19 | 0.03589 | 0.91161 | |
20 | 0.03196 | 0.81181 | |
21 | 0.02846 | 0.72293 | |
22 | 0.02535 | 0.64381 | |
23 | 0.02257 | 0.5733 | |
24 | 0.0201 | 0.51054 | |
25 | 0.0179 | 0.45466 | |
26 | 0.01594 | 0.40488 | |
27 | 0.0142 | 0.36055 | |
28 | 0.01264 | 0.32108 | |
29 | 0.01126 | 0.28593 | |
30 | 0.01003 | 0.25464 | |
31 | 0.00893 | 0.22677 | |
32 | 0.00795 | 0.20193 | |
33 | 0.00708 | 0.17983 | |
34 | 0.0063 | 0.16012 | |
35 | 0.00561 | 0.1426 | |
36 | 0.005 | 0.127 | |
37 | 0.00445 | 0.11311 | |
38 | 0.00397 | 0.10071 | |
39 | 0.00353 | 0.08969 | |
40 | 0.00314 | 0.07986 |
Brass Gauge Chart (Brown & Sharpe) (inch, mm)
Gauge No. | Thickness (in. mm) | ||
---|---|---|---|
7/0 | (0000000) | 0.65135 | 16.54439 |
6/0 | (000000) | 0.58005 | 14.73324 |
5/0 | (00000) | 0.51655 | 13.12034 |
4/0 | (0000) | 0.46 | 11.684 |
3/0 | (000) | 0.40964 | 10.40486 |
2/0 | (00) | 0.3648 | 9.26592 |
1/0 | (0) | 0.32486 | 8.25144 |
1 | 0.2893 | 7.34822 | |
2 | 0.25763 | 6.5438 | |
3 | 0.22942 | 5.82727 | |
4 | 0.20431 | 5.18947 | |
5 | 0.18194 | 4.62128 | |
6 | 0.16202 | 4.11531 | |
7 | 0.14428 | 3.66471 | |
8 | 0.12849 | 3.26365 | |
9 | 0.11443 | 2.90652 | |
10 | 0.10189 | 2.58801 | |
11 | 0.09074 | 2.30485 | |
12 | 0.08081 | 2.05252 | |
13 | 0.07196 | 1.82781 | |
14 | 0.06408 | 1.62773 | |
15 | 0.05707 | 1.44953 | |
16 | 0.05082 | 1.29083 | |
17 | 0.04526 | 1.14953 | |
18 | 0.0403 | 1.0237 | |
19 | 0.03589 | 0.91161 | |
20 | 0.03196 | 0.81181 | |
21 | 0.02846 | 0.72293 | |
22 | 0.02535 | 0.64381 | |
23 | 0.02257 | 0.5733 | |
24 | 0.0201 | 0.51054 | |
25 | 0.0179 | 0.45466 | |
26 | 0.01594 | 0.40488 | |
27 | 0.0142 | 0.36055 | |
28 | 0.01264 | 0.32108 | |
29 | 0.01126 | 0.28593 | |
30 | 0.01003 | 0.25464 | |
31 | 0.00893 | 0.22677 | |
32 | 0.00795 | 0.20193 | |
33 | 0.00708 | 0.17983 | |
34 | 0.0063 | 0.16012 | |
35 | 0.00561 | 0.1426 | |
36 | 0.005 | 0.127 | |
37 | 0.00445 | 0.11311 | |
38 | 0.00397 | 0.10071 | |
39 | 0.00353 | 0.08969 | |
40 | 0.00314 | 0.07986 |
How to read sheet metal gauge chart?
As shown in the sheet metal gauge table, the gauge number corresponds to the thickness in inches and millimeters respectively.
It is essential to note that various metal materials correspond to different thickness values.
For example, a 16-gauge sheet metal made of steel would measure 0.0598 inches (1.5189 mm), while a 16-gauge sheet metal made of galvanized steel would measure 0.0635 inches (1.6129 mm).
What is the history of gauge?
The use of “GAUGE” as a measure of thickness dates back to the early days of the American Industrial Revolution.
Wire makers sought a way to quantify their products and the gravimetric method was the simplest solution.
However, this method created difficulties when buyers ordered a specific amount of wire without specifying the diameter.
To address this issue, wire craftsmen started to report the diameter based on the number of times the wire was drawn. This is the origin of the GAUGE measurement system.
Because each drawing reduced the diameter of the wire, the more times it was drawn, the smaller the diameter of the wire. As a result, the larger the GAUGE number, the smaller the diameter of the corresponding wire.
Steel mills eventually adopted a similar approach when rolling plates as it was easier to weigh than to measure the thickness.
Steel plates could be sold based on the unit area weight, with the thinner plates weighing less per square foot.
Steel mills found it convenient to specify the thickness of their steel plates using the GAUGE number system, which was based on the GAUGE number system used by the wire industry.
The origins of the GAUGE number system were influenced by the level of industrial development at the time.
In the 18th and 19th centuries, industrial standards in the United States were largely nonexistent, so each manufacturer had to develop its own standards.
Over time, these standards became more consistent, and the unified standard wire gauge (SWG), steel sheet material manufacturer’s standard gauge (MSG), and non-ferrous metals’ American Wire Gauge (AWG) were established.
Related reading: Ferrous vs Non-ferrous Metals
Wire craftsmen aimed to reduce the cross-section of the wire as quickly as possible, but due to the limitations of material deformation, the amount of diameter reduction in a single pass was limited.
Over time, the wire industry determined the optimal number of times required for wire drawing, resulting in the exponential decay curve seen in GAUGE numbers.
It is important to note that the same GAUGE number may correspond to different thickness values for different metals.
For example, 21 gauge corresponds to a standard steel thickness of 0.0329 inches (0.84mm), while it corresponds to a galvanized steel thickness of 0.0366 inches (0.93mm) and an aluminum thickness of 0.028 inches (0.71mm).
It is important to verify the actual thickness with your supplier, especially if you are receiving polished or treated materials.
The same gauge value will correspond to different thickness values for different metals. This is because the properties and characteristics of different metals affect their ability to be drawn or formed into a specific gauge size.
For example, 21 gauge corresponds to a thickness of 0.0329 inches (0.84mm) for standard steel, 0.0366 inches (0.93mm) for galvanized steel, and 0.028 inches (0.71mm) for aluminum.
It is important to consider the type of metal being used when determining the appropriate gauge for a specific application, as this will affect the final thickness and weight per unit area of the material.
Thank you very much. It is clear now about steel.
But how i can get the thickness for aluminum sheet.
You can check out the aluminum thickness chart in this article.
I bookmarked it and even printed it hardcopy for easy future reference
Sir i don’t know how to convert gauge to point in copper cercal plz give me idea
how gauge to mm is different for different material
we will soon update this article with the history of gauge, then you will understand, so stay tuned.
This is the best explanation of gauges I’ve ever seen. Just when I would think I understood this, I’d end up questioning everything all over again, which is how I ended up here. So, thank you for the “Okay, NOW I get it!” moment! Makes perfect sense why it made no sense before, because it’s subjective, like lots of other American empirical systems. Again, thanks so much!
Thank you for the informative information.
But surely the most logical solution is for the US & Canada to change to the metric system?
The UK & Europe have been metricated since 1969.
This would surely save a lot of messing around as there are different thickness for different materials with the same gauge.
The US is metric, and has been since the beginning of the metric system. Prior to the invention of the metric system the world was in chaos, with dozens of strange and incompatible and incommensurable systems of measurement in use. None of them were well-defined. Many countries, including the United States, saw the need in both commerce and in science for a single well-thought-out system of measurement. It took a long time, (France began working on it before 1700) but eventually a far superior system of weights and measures was worked out and entered into by treaty.
In 1875, an international agreement, known as the Convention of the Metre, set up well defined metric standards for length and mass and established permanent mechanisms [commitees] to recommend and adopt further refinements in the metric system. This agreement, commonly called the ‘Treaty of the Meter’ in the United States, was signed by 17 countries, including the United States.
So it can be said with complete correctness that the United States has always been “metric.” (The one unresolved dispute is the American insistence on using “.” as a decimal mark, whereas the Europeans prefer a “,” .)
Why, then, is the U.S. civilian population still using the inch-pound and statute mile systems of units, when the rest of the world, including the United Kingdom, has converted to metric? Because American businesses three generations ago didn’t want to go to the expense of re-tooling, the American people two generations ago believed rumors (that the metric system was a subversive European plot) instead of looking at the science, and their legislators were not willing to force the issue. Still, among scientists, the metric system is used almost exclusively. It is simply better. All the “English” units are now defined in terms of metric primary standards. So for the public it will take longer, but we will get there. Nobody is forced to do anything they don’t want to. Get used to it at your own pace, but familiarity with all systems now in use will be an advantage to you.
So, if I follow you correctly regarding how Gauge originated, the reason that the thickness of a given Gauge of different metals varies is a result of the different physical properties of a given metal. That is, how much of a size reduction can be made in a given pass through a die. As gold is an extremely ductile metal, I would expect that for a given wire diameter the Gauge of a gold wire would be less than for the same given diameter of an iron wire. That is the numeric value of the Gauge thickness of a gold wire would be smaller than for an equivalent diameter iron wire because you can have a greater diameter reduction with gold wire for a given draw because it is much more ductile than iron. Am I following your logic correctly or have I gone astray somewhere?
If the Gauge is determined by the number of pulls, wouldn’t that mean that the diameter of different steel alloy compositions for the same Gauge would vary or has the use of Gauge now separated from the number of draws and that for a type of material, such as iron or steel over a fairly broad alloy range, the same thickness is assigned a “standard” Gauge number, even if the reality was that it might require a significant difference in the number of draws to get to the same diameter?
Also, is the starting diameter of a stock rod standard over different metals? If it is not, then what is a Gauge value of zero. That is, it hasn’t been drawn at all? If you don’t have a standard starting diameter, it would seem that the same Gauge number could correspond to vastly different thicknesses depending on the diameter of your starting stock.
Sorry, I’m not trying to be picky, as this was an informative post. I just find it fascinating and want to make sure that I correctly understand how this scale was developed and used.
Thanks,
John